Bagasse based pulp plant of 80 BDTPD capacity is supplied for making of pulp from surplus bagasse of sugar factory. This plant comprises of Fiber Preparation Depither, Wet Washing System, Material Handling Conveyors, Continuous Digester System, Screening and Washing. Raw material preparation & handling through separation of pith is done by Depither. Bagasse is cooked in continuous digester followed by washing & screening of pulp. Pulp is further refined in 3D refiner. It imparts fibrils to the fibers and increase the tensile strength. Refined pulp is collected in a chest, from which it is pumped to stock preparation. Black liquor generated from pulp mill is concentrated in CRP evaporator and then burnt in LTI system in which soda ash is produced. Further soda ash is dissolved and lime is added in the Re-causticizing plant. Recovered caustic soda lye is re-used for cooking the bagasse.

Kraft Paper plant of 100 TPD capacity along with 40 BDTPD waste paper pulping street are supplied. Furnish of mill is 70-80% unbleached bagasse pulp and 20-30% waste paper pulp which are to be mixed in stock preparation. Paper machine consists of Head box, Fourdrinier wire section, 1st & 2nd Press. 31 nos. Dryers, MG Dryer, Surface sizing press along with starch preparation, Calendar, and Pope Reel. Machine is equipped with hoods over steam dryer Cylinders including MG cylinder. For quality of paper, GSM moisture scanner has been also supplied. Substance range of paper machine is 110-150GSM and speed 250 MPM.

Corrugation is a continuous process set of machines designed to bring together five sheets of paper to form 5 Ply corrugated board from kraft paper. Machin is suitable for production of 5 ply board of maximum width 62” and length as per requirement. Printer slotter cum rotary die cutting, semi automatic folder glue & stitching machines are supplied for box making. The box making machine is for 62” x 85” size box production.

We have supplied material handling conveyors for 80TPD Belt conveyor for handling of bagasse and caustic flakes. This system having 5 nos. belt conveyor & 1 no. chain slat conveyor complete with electrical & planetary drive. Belt conveyors have 5 ply nylon rubber belt & diamond groove design pulleys. Arrangement to bale making & breaking both provided.

ETP capacity is 2200 M³/Day of the Pulp, Paper & Distillery Plant effluent with allied streams, in a UASB reactor followed by single stage aeration system. The Pre-treatment in the form of Equalization, Neutralization and Solids removal. The Biologically Treated effluent passing through Coagulation and Filtration for removal of the Residual Suspended solids. The treated effluent water to be used in pulp & paper plant and for irrigation.

Raw effluent parameter: COD= 5000 mg/l, BOD= 2000 mg/l, TSS= 500 mg/l, TDS=3000mg/l, pH=9-9.5

Treated effluent parameter: COD< 50 mg/l, BOD< 30 mg/l, TSS< 10 mg/l, TDS<1200 mg/l, pH=7-8

22 TPD CO₂ recovery plant supplied for recovery of CO₂ gas from distillery plant. The final product is liquid CO₂ gas, which use in soft drink industries. There is dry ice press machine for production of dry ice from liquid CO₂ gas.

Water treatment plant is designed for treatment of river water for process plants. Plant having 300M³/Hr. capacity High Rate Solids Contact Clarifier (HRSCC) and 100M³/Hr. capacity Multi Grade Filter & Softener. WTP is designed for outlet water suspended solid < 30 PPM, Turbidity < 30 NTU and Total Hardness < 5 PPM.

Common Fire fighting system is supplied for Pulp, Paper, Distillery, CO₂, Biogas, Bagasse storage yard covered approximately 33 Acre area. This system having fire hydrants, fire extinguishers, conventional alarm system, addressable alarm system, MVWS system & automatic foam flooding system. The main & diesel engine pumps capacity is 410M³/Hr. and jockey pump 30M³/Hr.

We have supplied steam distribution system interconnecting two boilers (100 TPH & 37 TPH) steam headers to supply steam for sugar, refinery, pulp, paper, corrugation & distillery process plants. This system has included 6 nos. PRDS & steam pipe lines & control system through DCS. The last steam user point is approximately 600 Meters from generation point. .

We have supplied and successfully commissioned automatic sugar bag handling system for handling of 50 kg. sugar bags 600-700 bags/hour. This system having fix/portable belt conveyors, slat type stacker and mobile truck /container loader. After stitching of bags feed on belt conveyor and travel to sugar godown and stack through stacker up to 7.00M height. From godown sugar bags feed on portable truck loader for loading trucks/container upto 5.00M height.